| 1 |
Combustion air blower clamp |
1 |
|
|
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| 2 |
Fillister head screw |
1 |
|
|
|
| 3 |
Blower fan with vanes |
1 |
|
Adjust gap between blower fan and motor support housing to 0.039 (1 mm). Push carefully onto shaft (excessive pressure causes damage). Pressure must not exceed 500 grams (18 ounces).” |
Fan test instructions |
| 4 |
Socket head capscrew |
1 |
Back off with 2 mm Allen wrench |
Screw against flat on shaft, seal with Loctite |
|
| 5 |
Cap for motor |
1 |
Replace if damaged |
Ensure proper sealing, fits over tensioning ring |
|
| 6 |
Cable harness and plug |
1 |
Note colors when unsoldering |
note markings in plug |
|
| 7 |
Tensioning ring |
1 |
Expand slightly, otherwise tension will be lost |
Press taper ring (25) far enough into motor support so that spring can be easily installed |
|
| 8 |
Fillister head screw |
2 |
|
Seal with paint |
|
| 9 |
Cap |
1 |
|
|
|
| 10 |
Rubber grommet |
1 |
|
|
|
| 11 |
Lubricating felt |
1 |
|
Lubricate felt with lithium grease |
|
| 12 |
Screw and washer |
1 |
|
After installing, seal with paint |
|
| 13 |
Locking screw and washer |
1 |
|
After installing, seal with paint |
Ignition contact breaker removal/installation |
| 14 |
Contact breaker for ignition |
1 |
Check for erosion and check gap |
Adjust gap to 0.016’’ (0.4 mm), no grease on points! |
Ignition contact breaker removal/installation |
| 15 |
Fillister head screw |
1 |
|
|
|
| 16 |
Condenser clamp |
1 |
|
Ensure good ground connection |
|
| 17 |
Condenser |
1 |
|
Test |
|
| 18 |
Brush spring |
2 |
|
|
|
| 19 |
Carbon brushes |
2 |
Check for wear |
Note pigtail guide |
Brush removal/installation |
| 20 |
Pole housing, armature and brush holder |
1 |
Check for commutator erosion and bearing damage |
Axial play of armature max. 0.012 (0.3 mm). Motor shaft must not be loaded in axial direction more than 500 grams (18 ounces)” |
|
| 21 |
Motor support housing |
1 |
|
Clean, if damaged install new one |
|
| 22 |
Rubber support ring |
1 |
Replace if damaged |
Rubber ribs must engage in holes of motor housing |
|
| 23 |
Cheese head screw |
2 |
|
|
|
| 24 |
Motor housing |
1 |
|
|
|
| 25 |
Taper ring for motor support |
2 |
|
Push one taper ring, with its flat surface first, into motor support housing as far as it will go |
|
| 26 |
Motor support rubber ring |
1 |
|
Insert rubber ring and taper ring into motor housing |
|
| 27 |
Condenser clamp |
1 |
|
|
|
| 28 |
Condenser |
1 |
|
Test |
|
| 29 |
Countersunk head screws for contact breaker plate |
2 |
|
Seal with paint |
|
| 30 |
Circlip |
2 |
|
|
|
| 31 |
Gear shaft |
1 |
|
|
Fuel pump contact breaker removal/installation |
| 32 |
Gear |
1 |
|
|
Fuel pump contact breaker removal/installation |
| 33 |
Locknut |
1 |
|
|
Fuel pump contact breaker removal/installation |
| 34 |
Contact breaker plate with contact for fuel pump |
1 |
Check points for erosion, check gap |
Adjust breaker point gap (0.016/0.4 mm)” |
Fuel pump contact breaker removal/installation |
